pvc profile extrusion line is optimumly designed by referring to the latest overseas technology, it bears the features of even plasticization, low cutting rate, high output, and long lifespan, etc. And it composes conical double-screw extruder, vacuum sizing platform, tractor, cutting and film coating machine and material stirring bracket,etc.
The PVC WPC profile extrusion line is suitable for producing PVC windows and doors profiles. This profiles have advantages of fireproof, waterproof, anticaustic, moisture proof, moth proof, mildew proof, non-toxic and environmentally friendly. The profiles are widely used in the fields of interior decoration, furniture making, such as door frame, skirting, photo frame, plastic door and window profiles.
|Model||Profile Width||Extruder model||Motor power||Max.extrusion capacity||Calibrating platform length|
|HGMSC-600||600mm||65/13 or 80/156||37 or 75kw||150-350kg/h||6000mm|
PVC window profiles making machine details
Extruder type: Conical double screw extruder
feeder: Auto feeding
2,Mold for PVC window profile
Die head: one set
calibrators: three pieces
Mold heating: one set four pieces
water tank: one piece
3,Cooling and calibranting machine
Cooling type: vacuum cooling and water cooling
Cooling machine length: 6 meters
water pump: 1 set
vacuum pump: 1 set
4,Haul off machine
Double caterpillar: rubber caterpillar
Window glass: moveable
Cutting power: 1.1kw
Cutting by automatical control
Length fixed as required, adjustable
PVC Co-extrusion window profiles making process
1,Raw material mixer
Function:Mixing all raw materials together by hot mixer and so then can compound well,then cooling by the cold mixer prevent reaction.
Working process:Automatic loading feeder--6-10min hot mixing--10-15min cooling
In order to avoid pollution, the mixer needs to be alone in a room. In addition, the mixed raw materials can be stored in silos, then transported directly from the silo to the extruder.
2,PVC window profiles extrusion line
Function and working process:
Automatic loading ----Conical double screw extruder +Co-extruder---die mould---calibrator platform cooling----haul off device---Automatic cutting machine---Productus stacker
Special design screw for PVC powd erextrusion,SIEMENS brand motor,famous brand gear box,with automatic loading and feeder
In order to cooling the products well,adopt the cauum pump and water pump,two sets water tank.All parts contact with water are made by stainless steell.
The haul off device clamped the products by the rubber block, then the movement of the rubber block pulls the product forward.
Automatic cutting machine can customized cut the final products at the required length .
It has the functions of measuring cutting and accumulative counting.It adopt with the dust collector avoid pollution.
Carry and support the cutted final product, and then arrange neatly.
Made of stainless steel, the slide rail is equipped with a rubber protective layer.
3,ASA co-extrusion and rubber strip co-extrusion extruder
SJ45/28 for ASA surface co-extrusion,It can get color and grain in one step with the extrusion,save labor.
The ASA color won't fading in the outdoor under sunshine for 10 years.And it is cheaper than laminating .
ASA materials can not only resist degradation, aging, and fading caused by ultraviolet radiation, but also oxidation in the atmosphere and high temperature during processing will not cause decomposition or discoloration. Test results show that the anti-aging performance of ASA is more than 10 times that of ABS.
SJ30/25 for rubber co-extrusion,
It can get the final products with the rubber sealing,it is save labor and cost less.
4,PVC window and door profiles mould
We can design the mold according your requirments,mould material: 3cr17,the special high-quality mold steel
We offer the mold for 60 /65/80/85 series PVC window and doors,the co-extrusion type for ASA surface and sealing rubber.
5,SWP360 Plastic crusher
The crusher used to recycling the waste products ,then cutting them into small flakes.
6,SMW-500 high speed PVC Grinding machine
The high speed PVC grinding machine used to milling the PVC flakes into powder,so the waste PVC products can be recycled use.
7,20HP Water chiller :HANGKANG ANGES brand,Danfoss compressor
Cooling the recycle water which used to cooling the products,
so it can increace the production speed and get good products surface.
8,30A air compressor
Provide the air to the mold,cylinder for haul off device,cutter,and stacker
PVC window profiles application
PVC window series
1 According to the opening method, it is divided into: fixed windows, top-hung windows, middle-hung windows, bottom-hung windows, vertical swing windows, side-hung doors and windows, pulley side-hung windows, pulley windows, side-hung lower doors and windows, sliding doors and windows, sliding side-opening Windows, folding doors, floor spring doors, lifting sliding doors, sliding folding doors, and inverted sliding doors.
2. According to performance, it is divided into: ordinary doors and windows, sound insulation doors and windows, and thermal insulation doors and windows.
3. According to the application part, it is divided into: inner doors and windows, outer doors and windows.
The characteristics of different types of windows
1. Casement window
The advantages are large opening area, good ventilation, good airtightness, sound insulation, heat preservation and impermeability. The inward opening type is convenient for cleaning windows; the outward opening type does not take up space when opening. The disadvantage is that the window is small and the field of view is not wide. Opening windows outside the wall takes up a space outside the wall and is easily damaged when strong winds blow; and windows opening inside takes up part of the indoor space. It is inconvenient to use screens, and it is inconvenient to use screens and curtains when opening windows. If the quality is not good enough, there may be rain.
2, sliding window
The advantages of sliding windows are simple, beautiful, large window width, large glass blocks, wide view, high lighting rate, convenient glass cleaning, flexible use, safety and reliability, long service life, open in a plane, less space, and convenient installation of screens Wait. The most popular one is the sliding window. The disadvantage is that the two windows cannot be opened at the same time, at most they can only be opened halfway, and the ventilation is relatively poor; sometimes the airtightness is slightly poor. Sliding window: divided into left and right, up and down sliding. Sliding windows have the advantages of not occupying indoor space, beautiful appearance, economical price, and better sealing. It adopts high-grade slide rails, which can be opened flexibly with one push. With a large piece of glass, it not only increases indoor lighting, but also improves the overall appearance of the building. The window sash has a good stress state and is not easy to damage, but the ventilation area is limited.
3, downward suspension
This is a kind of aluminum alloy and plastic steel window that appeared later. It is a new form developed on the basis of casement windows. It has two opening methods, which can be opened horizontally or pushed away from the top. When the casement window is closed, pull the upper part of the window inward to open a gap of about ten centimeters. That is to say, the window can be opened from the top down a little, and the opened part is suspended in the air and fixed with the window frame by hinges. , So it is called the lower suspension. Its advantages are: it can be ventilated, but also can ensure safety. Because of the hinges, the windows can only be opened with a seam of ten centimeters, and hands cannot be reached from the outside. It is especially suitable for use when there is no one at home. This function is not limited to casement windows, sliding windows can also be opened downwardly.
4, swing the door
There are single-open and double-open swing doors: single-open doors refer to only one door panel, while double-open doors have two door panels. Swing doors are divided into one-way opening and two-way opening. One-way opening means that the door can only be opened in one direction (only push in or out). Two-way opening means that the door leaf can be opened in two directions (such as a spring door). Side-hung doors are distinguished from other opening methods, because the doors also have mobile opening, upturning, rolling curtain lifting, vertical lifting, rotating and so on.
5. Sliding doors
Originated from China and spread to North Korea and Japan through Chinese culture. Literally speaking: push and pull the door; from the material point of view: there are wood, metal, organic, and inorganic materials; from the use point of view: for the door of bookcases, wall cabinets, bedrooms, living rooms, and exhibition halls . Sliding doors originated in China and spread to Korea and Japan through Chinese culture. The exact time cannot be verified, but scattered sliding doors can be seen in some ancient Chinese paintings, such as the landscape paintings of the Song Dynasty. The original sliding door was only used for the sliding door of the bedroom or dressing room closet, but with the development of technology and the diversification of decoration methods, from the traditional plate surface to glass, fabric, rattan, aluminum alloy profiles, from sliding doors, From folding door to partition door, the function and use range of sliding door are constantly expanding. In this case, the use of sliding doors began to become diverse and abundant. In addition to the most common partition doors, sliding doors are widely used in bookcases, wall cabinets, living rooms, showrooms, sliding doors, etc.
Pros and cons for PVC window profiles
1. Plastic-steel doors and windows have good thermal insulation: the thermal conductivity of the plastic in the aluminum-plastic composite profile is low, and the thermal insulation effect is 1250 times better than that of aluminum. In addition, it has good airtightness. In cold areas, although the outdoor It's another world.
2. Plastic steel doors and windows have good sound insulation: the structure is carefully designed, the joints are tight, and the test results are 30db sound insulation, which meets the relevant standards.
3. Impact resistance of plastic steel doors and windows: Because the outer surface of the aluminum-plastic composite profile is aluminum alloy, it is much stronger than the impact resistance of the plastic steel window profile.
4. Plastic-steel doors and windows have good air-tightness: each gap of the aluminum-plastic composite window is equipped with multiple sealing strips or rubber strips, and the air-tightness is level one, which can give full play to the air-conditioning effect and save 50% of energy.
5. Good watertightness: The doors and windows are designed with rain-proof structure to completely isolate rainwater from the outdoors, and the watertightness meets the relevant national standards.
6. The plastic steel doors and windows have good fire resistance: the plastic steel doors and windows are made of UPVC material, which does not spontaneously combust or support combustion.
7. Plastic steel doors and windows have good anti-theft: aluminum-plastic composite windows, equipped with excellent hardware accessories and advanced decorative locks, make thieves helpless
8. Maintenance-free: Aluminum-plastic composite profile is not easy to be corroded by acid and alkali, will not turn yellow or fade, almost no maintenance. When it is dirty, it can be scrubbed with water and detergent, and it will be as clean as ever after washing.
9. The best design: The aluminum-plastic composite window is scientifically designed and uses reasonable energy-saving profiles, so it has been recognized and praised by the national authority, which can add luster to the building.
1: The rigidity of PVC material is not good, and steel bars must be added inside to increase the hardness. Disadvantages of plastic steel
2: The fire performance is slightly worse. If the fire protection requirements are relatively high, aluminum alloy materials are recommended.
3: Plastic steel material is brittle, heavier than aluminum alloy, and will emit toxic emissions when burned
Qingdao Tongsan Plastic Macxhinery CO.,LTD is professional for the Whole WPC production line with turnkey Project Service since 1997.We have all the WPC machines in factory stock and can be tested at anytime.
We have different type of WPC machines to make different WPC products from different raw material,
1, PVC WPC profile machine:
Material: 50%PVC+20% wood+20% caco3+ Chemical additives.
Product: WPC door frame, WPC wall panel, WPC decoration profiles indoor.
HGMSX series profile production line can continuously produce PVC/WPC profile,such as door and Window, wall panel, skirting etc.The production line consists of extruder, mould, calibrating platform, haul off and cutting machine and stacker.The extruder can produce PVC and WPC material profile by changing screw and mould.The calibrating platform adopts two-section structure and adopt double water tank, to ensure the stability of machine in production.The haul off and cutting machine is one body structure, the advantages of this unit are saving space and high precision cutting ,this unit also equip with dust collection system.The production line can optionally equip with PLC.
|Model||Profile Width||Extruder model||Motor power||Max.extrusion capacity||Calibrating platform length|
|HGMSC-600||600mm||65/13 or 80/156||37 or 75kw||150-350kg/h||6000mm|
2, PVC WPC door machine:
Material:50% PVC+20% wood+20% caco3 +Chemical additives.
Product: Hollow Door panel, Cabinet Door, and other big profiles
HGMSM series door panel production line can continuously produce PVC/WPC door panel.The production line consists of extruder, mould, calibrating platform, Haul off machine, cutting machine and stacker.The extruder adopts specially designed screw, to ensure the door panel extrude steadily and foam uniformly.Calibrating platform adopts one body structure with adequate material.In case of shaking during production. Haul off machine adopts twin caterpillar structure ,the material of rubber block is silica gel.The haul off force is big and the speed is uniformly .Cutting machine adopts saw blade cutting, equipped with dust collection device.The production line runs stably and reliably during production.
|Model||Door panel width||Door panel thickness||Extruder model||Motor power||Max extrusion capacity||Calibrating mould section|
3, PVC WPC board machine:
Material: 60% PVC+10% wood +20% CaCo3+ Chemical additives.
Product: Solid door panel, Furniture board, partition wall panel, decoration solid panel.
SJMSB series PVC/WPC foam board production line can continuously produce PVC WPC foam board.This production line is composed of extruder, mould, calibrating platform, cooling frame, haul off machine, cutting machine and stacker.The extruder adopts special screw. Calibrating platform equip width high efficiency cooling calibrator. Haul off machine adopts gear transmission to ensure uniform speed and high stabilize.The customer can also produce A+B+A three layers co-extrusion foam board by adding extruder and distributor .The machine should equip with water chiller, can increase production efficiency.
|Board thickness ||5-18mm||3-30mm||20-40mm|
|Max extrusion capacity||350-380kg/h||420-450kg/h||500-550kg/h|
4, PP PE WPC granulating machiner
Material: recycled 30% PP/PE+70% wood powder+chemical additives.
Product: WPC decking, WPC wall cladding, WPC fence, WPC pergola..
SHMS series granulating machine is used for making WPC pellets. The WPC pellets produced by WPC granulating machine can used for making WPC product using WPC machine.The granulating machine consists of parallel double-screw extruder,water cooling system, a granulator and air conveyor cooling system.The feeder and hopper are equipped with mixer to prevent the material blocked up.If customer do not have strict requirements about the appearance of pellets, the granulator can be removed.The pellets extrude by extruder directly, then go for crusher. Can improve the production capacity.
|Model||L/D ratio||Max.capacity||Motor power||Suitable material||Max.rotating speed||Wood powder percentage|
5,PP PE WPC profiles machine
HGMSE series PP/PE WPC profile production line can continuously produce PP/PE WPC profile. The WPC profile adopts two -step production process. The granulating machine make WPC pellets using PP/PE recycled materials, wood powder and auxiliary agent. Then use this production line produce WPC profile.Customers can choose embossing machine for the production line to achieve 3D pattern performance.Customers can also make PE WPC single color or double color co-extrusion profile by adding extruders.The profile produced by this production line can be sanded and brushed by sanding machine and brushing machine.
|Extruder model||SJMS65/132||SJMS 80/156|
1,Customized the production line and auxiliary machine according final products,and show all technical parameter to buyer,provide the turnkey project to customer.
2,Free machine running when customer visit our factory for quality inspection .
3, Design the mold drawing according customer requirements.
4,Design the machine layout and water and electricity layout according buy factory.
5,Any technical parameter support if customer in need.
1,Confirm the mold drawing after received the down payment.
2,Start the product asap and updates the production status every 10 days.
3,Confirm the water and electricity layout and other accessories,ensure plant preparations well before the machines arrives.
4,Determine raw material preparation in customer factory.
5,Within 60 working days after receiving the advance payment, the seller shall notify the buyer to carry out the inspection
6,Arrange machine and mold testing to ensure customer or third party inspection satisfaction.
7,The seller shall complete the packing of the goods within 15 working days after receiving the full payment and be ready to ship.
8,The seller shall inform the buyer of the exact loading time and the buyer shall arrange to supervise the scope of the loading.
Machine in customer factory
1,After determining the date of the machine arrived customer's factory, arrange our professional engineer to install and debug the machine.
2,What the engineer should to do at the customer's plant:
2.1 Quickly install, debug the machine to normal operation and ensure product good quality products.
2,2 Provide the formula for production.
2.3 Teach workers how to use and maintain machines,solutions to daily problems in production
2.4Any production technical support for customer need.
3,Technical support online
If any problems when production we will reply online asap,within 24 hours to give the solution.
4.1 Warranty period: 12 months from the first day of operation of the machine in the customer's warehouse
4.2 The seller shall guarantee that service and spare parts are free of charge throughout the warranty period of the equipment.
4.3Lifetime service: After the 12-month warranty clause, the seller should provide lifelong service for the goods sold and provide the buyer with the payment for the required spare parts.
1. Why choose us
We are the first manufacturer in Qingdao to develop plastic extruders. We have 22 years of experience in mechanical manufacturing. What we pursue is machine quality and customer satisfaction. Please make sure that we have the strength to provide you with high-quality machines and perfect services.
2. What service do we provide?
Turnkry project service, 24-hour online technical service.
3. Payment terms
30% of the total amount should be paid by wire transfer as a down payment, and the balance (70% of the total amount) should be paid (at sight) before the delivery of the wire transfer or irrevocable letter of credit
4. Delivery terms:
4.1 Delivery terms: FOB Qingdao Port.
4.2 Delivery deadline: within 60 working days after receiving the advance payment, the seller shall notify the buyer to inspect. The seller should complete the packaging of the goods within 15 working days after receiving the full payment and be ready for shipment.
4.3 Loading supervision: The seller should inform the buyer of the exact loading time, and the buyer should arrange a time for supervision of the loading.
5. Warranty terms:
5.1 Warranty period: 12 months from the first day of operation of the machine in the customer's warehouse
5.2 The seller shall guarantee that the service and spare parts are free during the entire equipment warranty period.
5.3 LIFELONG service: The seller shall provide LIFELONG service (sold goods) after the 12-month warranty, and the buyer shall pay for the required spare parts.
After the machine is completed, the seller should notify the buyer to inspect before delivery, and the seller guarantees that all the goods sold are of good quality. The seller does not bear the material cost of the machine inspection in the seller's factory. The buyer should come to the seller's factory for inspection, or the buyer can invite any third party to enter the seller's factory for inspection.
7. Installation and equipment debugging:
If the buyer needs it, the seller should send a team of technicians to the buyer's factory for installation and testing, and the buyer should release the knowledge of the entire food/location and surrounding traces (aircraft, food, hotel, etc.), and charge the engineer $100 /Day/engineer's cost.
1. single wall corrugated pipe making machine (ID 4.5mm- OD160mm);
2. double wall corruagted pipe making machine (ID 40mm- OD 300mm);
3. plastic pipe making machineID 12- OD 400mm) (PP,PE,PVC,PPR);
4.plastic sheet making machine (thickness=1-8mm) (ABS,HIPS,PP,PE,PMMA,GPPS);
5, Plastic hollow sheet making machine (1.5 -6 mm) (recycled plastic)
6. Plastic recycling granulating machine(PP,PE PVC)
7. WPC granulating machines
8.PVC WPC window profiles,door frames,decking making machine
9,PVC WPC door panel making machine
10 ,wpc foam board making machine
11,PVC ceiling machine
12, Auxiliary machine:Crusher,milling machine,embossing machine,sanding machine,brushing machine,CNC engraving machine,laminating machine,hot stamping machine,PVC window processing machine, doors making machine.
About our company
|UAE||Vietnamese||Yemen||South Korea|| |
|Egypt||Djibouti||Ethiopia||South Africa||Cote Divoire|
|Ukraine||Lithuania|| || || |
|Peru||Uruguay||Venezuela|| || |
A.22 years manufacturer for plastic extruder machines,
B.50 professional engineer
C,5Q Strict quality control with CE
D.20+ years Professional Foreign Trade Service
E,Free machine running
F,Turnkey project service
Quality is Our Culture
Since 1997,Qingdao Tongsan has been focusing on plastic extrusion machines .Now have the corrugated pipe machine serious,plastic hollow sheet machines,plastic pipe serious,plastic sheet serious.Our professional engineer always committed to the improvement of machine quality
Customer satisfaction is our pursue
All behaviors will be based on better and more considerately meeting the needs of consumer to offer customized service.
Turnkey Service Provider
Let customer experience a sense of entitle,respond within 24 hours,solve problem within 48 hours.We will work 24hours*7days for the after-sell service.
Pursuit of Excellence
Devoting to the research,development and production of various plastic extrusion machines.It is always making innovations and keeping up with the times.
Our Main Machine
Single wall corrugated pipe machine
Doube wall corrugated pipe machine
PP PE PC Plastic corrugated hollow sheet making machine
PVC Plastic window profiles making machine
PVC WPC door frame making machine
PE WPC Profiles making machine
PVC WPC foam board making machine
Wood plastic composite doors making machine