PVC WPC wall panel extrusion line is suitable for producing the wall pane. The wall panel can be coated with colorful decorative films. The PVC WPC wall panel has the advantage of fire proof, anticaustic, moisture proof,moth proof, mildew proof, non-toxic and environmentally friendly. The profile are widely used in interior decoration, etc.
Extruder type: Conical double screw extruder
Model: SJMS 65/132
feeder: Auto feeding
2,Mold for PVC WPC wall panel
Die head: one set
calibrators: three pieces
Mold heating: one set four pieces
water tank: one piece
3,Cooling and calibranting machine
Cooling type: vacuum cooling and water cooling
Cooling machine length: 6 meters
water pump: 1 set
vacuum pump: 1 set
4,Haul off machine
Double caterpillar: rubber caterpillar
Window glass: moveable
Cutting power: 1.1kw
Cutting by automatical control
Length fixed as required, adjustable
PVC WPC wall panel making process
1,Raw material mixer
Function:Mixing all raw materials together by hot mixer and so then can compound well,then cooling by the cold mixer prevent reaction.
Working process:Automatic loading feeder--6-10min hot mixing--10-15min cooling
In order to avoid pollution, the mixer needs to be alone in a room. In addition, the mixed raw materials can be stored in silos, then transported directly from the silo to the extruder.
2,PVC ceiling profiles extrusion line
Function and working process:
Automatic loading ----Conical double screw extruder ---die mould---calibrator platform cooling----haul off device---Automatic cutting machine---Productus stacker
Special design screw for PVC powder extrusion,SIEMENS brand motor,famous brand gear box,with automatic loading and feeder
In order to cooling the products well,adopt the cauum pump and water pump,two sets water tank.All parts contact with water are made by stainless steell.
The haul off device clamped the products by the rubber block, then the movement of the rubber block pulls the product forward.
Automatic cutting machine can customized cut the final products at the required length .
It has the functions of measuring cutting and accumulative counting.It adopt with the dust collector avoid pollution.
Carry and support the cutted final product, and then arrange neatly.
Made of stainless steel, the slide rail is equipped with a rubber protective layer.
3,PVC wall panel mould
We can design the mold according your requirments,mould material: 3cr17,the special high-quality mold steel
We offer the mold for 60 /65/80/85 series PVC window and doors,the co-extrusion type for ASA surface and sealing rubber.
4,PVC WPC wall panel surface treatment machine
Ceiling surface treatment mainly includes three types: film coating, rolling coating and spraying, among which the film-coated board is the best.
The surface treatment and process of the film-covered board are the same as the pre-coated board, except that the surface of the film-covered board is (PVC film). The surface of the film-covered board is adhered firmly, without wrinkles, scratches, or falling off.
5,SWP360 Plastic crusher
The crusher used to recycling the waste products ,then cutting them into small flakes.
6,SMW-500 high speed PVC Grinding machine
The high speed PVC grinding machine used to milling the PVC flakes into powder,so the waste PVC products can be recycled use.
7,20HP Water chiller :HANGKANG ANGES brand,Danfoss compressor
Cooling the recycle water which used to cooling the products,
so it can increace the production speed and get good products surface.
8,30A air compressor
Provide the air to the mold,cylinder for haul off device,cutter,and stacker
Advantage and instalation for PVC WPC Wll Panel
Nowadays, when decorating the room, most of them no longer blindly choose whitewashing walls, but prefer to decorate with various shapes and colorful wall panels. For example, the application of wood-plastic wall panels in life is more Extensively, it not only changes the previous decoration style, but also does not have to worry about the dirt on the wall being difficult to remove
I, the advantages of wood-plastic wall panels
1. Waterproof, moisture-proof, insect-proof
Relatively speaking, the service life of this type of product will be longer than that of solid wood. Its biggest feature is waterproof, moisture-proof, and insect-proof, so it effectively solves the problem of easy rot and swelling after absorbing water in humid and watery environments. The problem can be used in environments where traditional wood products cannot be used.
2. Rich colors and strong plasticity
The color series of this kind of products is very rich, so there is a lot of room for users to choose, and at the same time, they can customize the desired color according to their own preferences, which fully reflects the personalized style, especially some young people like this Decoration method.
3. High environmental protection and strong fire resistance
Judging from the materials currently selected by the public, most of them pay more attention to the environmental performance of the products, and the wood-plastic board does not contain benzene, and the formaldehyde content is 0.2, which is lower than the EO grade standard. It is the European graded environmental protection standard and can be recycled. It saves the amount of wood used and is suitable for the national policy of sustainable development. In addition, it has strong fire resistance, self-extinguishing in case of fire, and does not produce any toxic gas.
4. Simple installation and good sound absorption
For the installation of this type of product, there is no need for overly complex processes, which effectively saves operating time and costs. At the same time, it has good machinability. For example, ordering, planing, sawing, drilling can be easily achieved, and its sound absorption The effect is good, the energy-saving performance is good, and the indoor energy saving is as high as 30%.
II, the disadvantages of wood-plastic wall panels
Although this type of product has many good properties, it also has many shortcomings, such as brittle texture, insufficient toughness, and low impact resistance. Therefore, during use, avoid heavy impacts during storage and transportation. , During the installation process, pay attention to proper handling to prevent it from falling from a high place and being damaged.
III, wood-plastic wallboard installation method
Before starting construction, first check the model and size of the product, and whether there is damage to the surface, and then prepare the relevant tools for installation, and then drill holes with an electric drill according to the installation diagram, and then install the wood-plastic keel on the ground and use self-tapping Fix with screws to make it consistent with the surface of the wood-plastic wallboard. Finally, at the beginning and end of laying, fix the wood-plastic wallboard and the keel with screws, and use the plastic buckle at the junction of the other wood-plastic wallboard and the keel Check whether it is firmly connected.
Qingdao Tongsan Plastic Macxhinery CO.,LTD is professional for the Whole WPC production line with turnkey Project Service since 1997.We have all the WPC machines in factory stock and can be tested at anytime.
We have different type of WPC machines to make different WPC products from different raw material,
1, PVC WPC profile machine:
Material: 50%PVC+20% wood+20% caco3+ Chemical additives.
Product: WPC door frame, WPC wall panel, WPC decoration profiles indoor.
HGMSX series profile production line can continuously produce PVC/WPC profile,such as door and Window, wall panel, skirting etc.The production line consists of extruder, mould, calibrating platform, haul off and cutting machine and stacker.The extruder can produce PVC and WPC material profile by changing screw and mould.The calibrating platform adopts two-section structure and adopt double water tank, to ensure the stability of machine in production.The haul off and cutting machine is one body structure, the advantages of this unit are saving space and high precision cutting ,this unit also equip with dust collection system.The production line can optionally equip with PLC.
|Model||Profile Width||Extruder model||Motor power||Max.extrusion capacity||Calibrating platform length|
|HGMSC-600||600mm||65/13 or 80/156||37 or 75kw||150-350kg/h||6000mm|
2, PVC WPC door machine:
Material:50% PVC+20% wood+20% caco3 +Chemical additives.
Product: Hollow Door panel, Cabinet Door, and other big profiles
HGMSM series door panel production line can continuously produce PVC/WPC door panel.The production line consists of extruder, mould, calibrating platform, Haul off machine, cutting machine and stacker.The extruder adopts specially designed screw, to ensure the door panel extrude steadily and foam uniformly.Calibrating platform adopts one body structure with adequate material.In case of shaking during production. Haul off machine adopts twin caterpillar structure ,the material of rubber block is silica gel.The haul off force is big and the speed is uniformly .Cutting machine adopts saw blade cutting, equipped with dust collection device.The production line runs stably and reliably during production.
|Model||Door panel width||Door panel thickness||Extruder model||Motor power||Max extrusion capacity||Calibrating mould section|
3, PVC WPC board machine:
Material: 60% PVC+10% wood +20% CaCo3+ Chemical additives.
Product: Solid door panel, Furniture board, partition wall panel, decoration solid panel.
SJMSB series PVC/WPC foam board production line can continuously produce PVC WPC foam board.This production line is composed of extruder, mould, calibrating platform, cooling frame, haul off machine, cutting machine and stacker.The extruder adopts special screw. Calibrating platform equip width high efficiency cooling calibrator. Haul off machine adopts gear transmission to ensure uniform speed and high stabilize.The customer can also produce A+B+A three layers co-extrusion foam board by adding extruder and distributor .The machine should equip with water chiller, can increase production efficiency.
|Board thickness ||5-18mm||3-30mm||20-40mm|
|Max extrusion capacity||350-380kg/h||420-450kg/h||500-550kg/h|
4, PP PE WPC granulating machiner
Material: recycled 30% PP/PE+70% wood powder+chemical additives.
Product: WPC decking, WPC wall cladding, WPC fence, WPC pergola..
SHMS series granulating machine is used for making WPC pellets. The WPC pellets produced by WPC granulating machine can used for making WPC product using WPC machine.The granulating machine consists of parallel double-screw extruder,water cooling system, a granulator and air conveyor cooling system.The feeder and hopper are equipped with mixer to prevent the material blocked up.If customer do not have strict requirements about the appearance of pellets, the granulator can be removed.The pellets extrude by extruder directly, then go for crusher. Can improve the production capacity.
|Model||L/D ratio||Max.capacity||Motor power||Suitable material||Max.rotating speed||Wood powder percentage|
5,PP PE WPC profiles machine
HGMSE series PP/PE WPC profile production line can continuously produce PP/PE WPC profile. The WPC profile adopts two -step production process. The granulating machine make WPC pellets using PP/PE recycled materials, wood powder and auxiliary agent. Then use this production line produce WPC profile.Customers can choose embossing machine for the production line to achieve 3D pattern performance.Customers can also make PE WPC single color or double color co-extrusion profile by adding extruders.The profile produced by this production line can be sanded and brushed by sanding machine and brushing machine.
|Extruder model||SJMS65/132||SJMS 80/156|
1,Customized the production line and auxiliary machine according final products,and show all technical parameter to buyer,provide the turnkey project to customer.
2,Free machine running when customer visit our factory for quality inspection .
3, Design the mold drawing according customer requirements.
4,Design the machine layout and water and electricity layout according buy factory.
5,Any technical parameter support if customer in need.
1,Confirm the mold drawing after received the down payment.
2,Start the product asap and updates the production status every 10 days.
3,Confirm the water and electricity layout and other accessories,ensure plant preparations well before the machines arrives.
4,Determine raw material preparation in customer factory.
5,Within 60 working days after receiving the advance payment, the seller shall notify the buyer to carry out the inspection
6,Arrange machine and mold testing to ensure customer or third party inspection satisfaction.
7,The seller shall complete the packing of the goods within 15 working days after receiving the full payment and be ready to ship.
8,The seller shall inform the buyer of the exact loading time and the buyer shall arrange to supervise the scope of the loading.
Machine in customer factory
1,After determining the date of the machine arrived customer's factory, arrange our professional engineer to install and debug the machine.
2,What the engineer should to do at the customer's plant:
2.1 Quickly install, debug the machine to normal operation and ensure product good quality products.
2,2 Provide the formula for production.
2.3 Teach workers how to use and maintain machines,solutions to daily problems in production
2.4Any production technical support for customer need.
3,Technical support online
If any problems when production we will reply online asap,within 24 hours to give the solution.
4.1 Warranty period: 12 months from the first day of operation of the machine in the customer's warehouse
4.2 The seller shall guarantee that service and spare parts are free of charge throughout the warranty period of the equipment.
4.3Lifetime service: After the 12-month warranty clause, the seller should provide lifelong service for the goods sold and provide the buyer with the payment for the required spare parts.
1. Why choose us
We are the first manufacturer in Qingdao to develop plastic extruders. We have 22 years of experience in mechanical manufacturing. What we pursue is machine quality and customer satisfaction. Please make sure that we have the strength to provide you with high-quality machines and perfect services.
2. What service do we provide?
Turnkry project service, 24-hour online technical service.
3. Payment terms
30% of the total amount should be paid by wire transfer as a down payment, and the balance (70% of the total amount) should be paid (at sight) before the delivery of the wire transfer or irrevocable letter of credit
4. Delivery terms:
4.1 Delivery terms: FOB Qingdao Port.
4.2 Delivery deadline: within 60 working days after receiving the advance payment, the seller shall notify the buyer to inspect. The seller should complete the packaging of the goods within 15 working days after receiving the full payment and be ready for shipment.
4.3 Loading supervision: The seller should inform the buyer of the exact loading time, and the buyer should arrange a time for supervision of the loading.
5. Warranty terms:
5.1 Warranty period: 12 months from the first day of operation of the machine in the customer's warehouse
5.2 The seller shall guarantee that the service and spare parts are free during the entire equipment warranty period.
5.3 LIFELONG service: The seller shall provide LIFELONG service (sold goods) after the 12-month warranty, and the buyer shall pay for the required spare parts.
After the machine is completed, the seller should notify the buyer to inspect before delivery, and the seller guarantees that all the goods sold are of good quality. The seller does not bear the material cost of the machine inspection in the seller's factory. The buyer should come to the seller's factory for inspection, or the buyer can invite any third party to enter the seller's factory for inspection.
7. Installation and equipment debugging:
If the buyer needs it, the seller should send a team of technicians to the buyer's factory for installation and testing, and the buyer should release the knowledge of the entire food/location and surrounding traces (aircraft, food, hotel, etc.), and charge the engineer $100 /Day/engineer's cost.
1. single wall corrugated pipe making machine (ID 4.5mm- OD160mm);
2. double wall corruagted pipe making machine (ID 40mm- OD 300mm);
3. plastic pipe making machineID 12- OD 400mm) (PP,PE,PVC,PPR);
4.plastic sheet making machine (thickness=1-8mm) (ABS,HIPS,PP,PE,PMMA,GPPS);
5, Plastic hollow sheet making machine (1.5 -6 mm) (recycled plastic)
6. Plastic recycling granulating machine(PP,PE PVC)
7. WPC granulating machines
8.PVC WPC window profiles,door frames,decking making machine
9,PVC WPC door panel making machine
10 ,wpc foam board making machine
11,PVC ceiling machine
12, Auxiliary machine:Crusher,milling machine,embossing machine,sanding machine,brushing machine,CNC engraving machine,laminating machine,hot stamping machine,PVC window processing machine, doors making machine.
About our company
|UAE||Vietnamese||Yemen||South Korea|| |
|Egypt||Djibouti||Ethiopia||South Africa||Cote Divoire|
|Ukraine||Lithuania|| || || |
|Peru||Uruguay||Venezuela|| || |
A.22 years manufacturer for plastic extruder machines,
B.50 professional engineer
C,5Q Strict quality control with CE
D.20+ years Professional Foreign Trade Service
E,Free machine running
F,Turnkey project service
Quality is Our Culture
Since 1997,Qingdao Tongsan has been focusing on plastic extrusion machines .Now have the corrugated pipe machine serious,plastic hollow sheet machines,plastic pipe serious,plastic sheet serious.Our professional engineer always committed to the improvement of machine quality
Customer satisfaction is our pursue
All behaviors will be based on better and more considerately meeting the needs of consumer to offer customized service.
Turnkey Service Provider
Let customer experience a sense of entitle,respond within 24 hours,solve problem within 48 hours.We will work 24hours*7days for the after-sell service.
Pursuit of Excellence
Devoting to the research,development and production of various plastic extrusion machines.It is always making innovations and keeping up with the times.
Our Main Machine
Single wall corrugated pipe machine
Doube wall corrugated pipe machine
PP PE PC Plastic corrugated hollow sheet making machine
PVC Plastic window profiles making machine
PVC WPC door frame making machine
PE WPC Profiles making machine
PVC WPC foam board making machine
Wood plastic composite doors making machine