315-630mm SJ120 HDPE PP PPR Plastic pipe extruder making machine

Group PP PE PPR PVC Pipe Machine
Min. Order 1 piece
Terms of Payment all
Update Time 2020-10-28
Item specifics
Pipe diameter315-630mm
Main extruderSJ120/33
Extruder motor250kw
Capacity500-600kg/h
Production speed5-20m/min
Motor brandSIEMENS
InventerABB
Temperture controlOMRON
  • Description
  • Product review
Product Description

hdpe pipe manufacturing machine,plastic pipe production line polypropylene pipes

With this PE production line you can extrude high quality large diameter water and gas supply pipes .This pipes produced by our line have excellent stiffness and flexibility ,resistance to creep deformation ,excellent heat-linkage .Large dismeter HDPE pipes start to play very important role in the city water and gas supply systems.

We have differen model of PE pipe machine for making 16-630mm PE pipe
 

Main technical parameter

 NO.ParameterTechnical parameter
1Mold SJ-65SJ-70SJ-75SJ-90
2Max.extruding capacity120 kg/h200 kg/h300 kg/h450 kg/h
3Main drive power37 KW55 KW90 KW132KW
4Filter changing methodDurable filterDurable filterDurable filterDurable filter
5Heating power 24 KW30 KW36KW42 KW
6Sizing way Vacuum sizingVacuum sizingVacuum sizingVacuum sizing
7Pipe specification Φ16~Φ63Φ20~Φ110Φ75~Φ250Φ160~Φ450
8Cooling way Spray+immersionSpray+immersionSpray+immersionSpray+immersion
9Tracting typeRoller type tractorRoller type tractorRoller type tractorRoller/caterpillar band type for hard pipe
10Tractor driving power1.5 KW2.2 KW3 KW4 KW
11Winding motor6 N.m6 N.m16 N.m20 N.m
12Installation power80 KW120 KW180 KW240 KW
13Overall dimension12m×1.6m×2.6m12.2m×1.6m×2.7m13m×1.6m×2.7m15.8m×2.3m×2.8m
15m×3m×2.6m16.5m×3m×2.7m17.5m×3m×2.7m21m×2.3m×2.8m
 
16-63mm HDPE Pipe Making Machine / PPR Pipe Machine / PP Pipe Machine / Small Diameter Plastic Pipe Machine

1. The extruder adopts frequency converter control which has the features of easy adjustment, reliable running, stable working and low energy consumption. It adopts independent electric cabinet and it is easy for the whole machine's centralized control and operation.

2. The screw bolt and barrel of the extruder is made of good quality nitriding steel. The design is reasonable and the plasticizing effect is excellent and it features stable production.

3. Shaping of the pipe adopts center material feeding mold and vacuum sizing. Cooling method is the combination of spraying and leach so the precision of the pipe size is high and the outlook is good.

4. It adopts special-purpose roller type tractor and the pipe will not deform easily due to plasticity.

5. Soft pipe rolling machine adopts torque motor control which overcomes disadvantage of tension. It adopts independent electric cabinet control which is convenient for independent control and operation during production.

6. When producing small diameter pipe change winder to coiler for hard pipe and equip the line with suitable extruding mold, hard pipe can be produced. When producing big diameter pipe, it shall adopt caterpillar type tractor and change winder to pipe rack and equipped with suitable extruding mold and pipe cutting device to produce hard pipe.

Details for HDPE PP PPR pipe machine

1. Process flow: 

Plastic granules → Vacuum feeding →Single screw extruder → Co-extruder for mark line→ mould → vacuum tank →water cooling tank  → haul off machine → cutting machine → stacker or automatic belling winder machine

1.Single screw extruder and mark line co-extruder

2.Die head. Due to the diameter, it can be design according customer requirments

3.Vacuum tank and water cooling tank: due to diameter, it can be designing of single, double vacuum chambers

4.Haul-offs: due to diameter, it can be designing of double, three, four, six, eight caterpillars 

5.Cutter: due to diameter, it can be designing of saw cutter or planetary cutter

6.Stacker or automatic winder machine

2,Machine list
No.
Equipment list for PP PE PPR  pipe manufacturing plant
Quantity
1
Mixing machine
1 set
2
Auto feeder
2 sets
3
Single screw extruder
1 set
4
Die head and sizing mold
customized
5
1st vacuum cooling tank
1 set
6
2nd  water cooling tank
1 set
7
haul off device
1 set
8
auto cutting machine
1 set
9
Laser printer or ink jet printer
1 set
10
Plastic pipe stacker
1 set
11
Plastic pipe automatic winder machine 
1 set
12
Waste products crushing machine
1 set
13
Spare pparts for production line
1 set
14
Air compressor
1 set
15
Water chiller
1 set

3,Plastic pipe making machine details

1, High effective single screw extruder with PLC control system.
it equipped with auto feeding and auto drying system.
the co-extruder can make the marking line on the pipe.
 
2, Professional designed Die head and mold.
designed for 1-4 marking lines for Water supplying PE pipe production
 
3, fast cooling water spraying tank and vacuum cooling tank
 
4, Strong force haul off machine for stably production, and automatic cutting machine without dust
 
5, PE pipe automatic stacking device, high quality PE water pipe made by our machine
16-63mm HDPE Pipe Making Machine / PPR Pipe Machine / PP Pipe Machine / Small Diameter Plastic Pipe Machine

About HDPE Pipe Application
 
HDPE pipe is a replacement product of traditional steel pipe and PVC drinking water pipe.

HDPE pipes must bear a certain pressure. PE resins with high molecular weight and good mechanical properties are usually used, such as HDPE resins. LDPE resin has low tensile strength, differential pressure resistance, poor rigidity, poor dimensional stability during molding and difficult connection, and is not suitable as a material for water supply pressure pipes. However, due to its high hygienic index, LDPE especially LLDPE resin has become a common material for the production of drinking water pipes. LDPE and LLDPE resins have low melt viscosity, good fluidity and easy processing, so their melt index can be selected in a wide range, usually with MI between 0.3-3g/10min.


HDPE pipe is a good pipeline. It should not only have good economy, but also have a series of advantages such as stable and reliable interface, impact resistance, crack resistance, aging resistance, corrosion resistance, etc. Compared with traditional pipes, HDPE piping system has The following series of advantages:

1,Reliable connection: The polyethylene pipe system is connected by electric heat melting, and the strength of the joint is higher than the strength of the pipe body.

2,Good low-temperature impact resistance: The low-temperature embrittlement temperature of polyethylene is extremely low, and it can be used safely in the temperature range of -60-60ºC. During construction in winter, because the material has good impact resistance, the pipe will not be brittle.

3,Good stress crack resistance: HDPE has low notch sensitivity, high shear strength and excellent scratch resistance, and its environmental stress crack resistance is also very outstanding.

4,Good chemical resistance: HDPE pipelines can withstand the corrosion of a variety of chemical media, and the chemical substances in the soil will not cause any degradation to the pipeline. Polyethylene is an electrical insulator, so it will not rot, rust or electrochemical corrosion; in addition, it will not promote the growth of algae, bacteria or fungi.

5,Aging resistance and long service life: The polyethylene pipe containing 2-2.5% evenly distributed carbon black can be stored or used outdoors for 50 years without being damaged by ultraviolet radiation.

6,Good wear resistance: The comparison test of the wear resistance of HDPE pipes and steel pipes shows that the wear resistance of HDPE pipes is 4 times that of steel pipes. In the field of mud transportation, HDPE pipes have better wear resistance than steel pipes, which means that HDPE pipes have a longer service life and better economy.

7,Good flexibility: The flexibility of HDPE pipeline makes it easy to bend. In engineering, obstacles can be bypassed by changing the direction of the pipeline. In many cases, the flexibility of the pipeline can reduce the amount of pipe fittings and reduce installation costs.

8,Small water flow resistance: HDPE pipe has a smooth inner surface, and its Manning coefficient is 0.009. The smooth performance and non-adhesive characteristics ensure that HDPE pipes have a higher conveying capacity than traditional pipes, and also reduce the pressure loss of the pipeline and the energy consumption of water transmission.

9,Convenient handling: HDPE pipes are lighter than concrete pipes, galvanized pipes and steel pipes. It is easy to handle and install. Lower manpower and equipment requirements mean that the installation cost of the project is greatly reduced.

10,Various new construction methods: HDPE pipeline has a variety of construction technologies. In addition to traditional excavation methods, it can also use a variety of new non-excavation technologies such as pipe jacking, directional drilling, liner, It is a good choice for some places where excavation is not allowed.


Other products
16-63mm HDPE Pipe Making Machine / PPR Pipe Machine / PP Pipe Machine / Small Diameter Plastic Pipe Machine
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